What is flexographic printing?
Flexographic printing is also known by the names surface printing or flexo printers. It's a modernized version of letterpress printing. It is commonly wont to print on packaging, materials with uneven surfaces, and it uses rubber or plastic plates to ink.
Flexographic printing is ubiquitous. It has been so for decades. You'll find examples of it on candies wrappers, snack bags bags, labels on cereal boxes, plastic shampoo bottle labels, on the labels on plastic shampoo bottles, on the labels on plastic shampoo bottles, on the labels on cereal boxes, on your notebooks, legal pad and desk calendars and on your seasonal roll printed paper towels.
Nearly everything that is printed today can be flexographically produced.
Although it might seem like magic to some, the steps of flexo print are actually science. They produce a printed product that is beautiful as well as functional.
The fountain roller rotates in the ink reservoir and transfers it into the anilox roll.
An anilox roller's engraved surface holds a small amount of ink, and lets the rest drip back into the fountain.
The anilox roll then turns against the cylinder that holds the flexible plate with its two-dimensional design. It applies ink to the raised surfaces of the plate.
The plate rotates on the impression cylinder against the envelope paper and stamps or applies the ink on to it employing a series of small dots.
The final result is an image composed of dots that fools both the eye and the brain into seeing a complete, neutral image.
Flexography offers many benefits
Most envelopes are printed by the flexographic method. This is done typically during the manufacturing process on a machine called a web fed.
They are the simplest and most affordable printing method because they can be printed on web fed machines. A lot of flexo printing systems have a doctor-blade ink system. This allows for more precise printing and removes any excess ink from anilox rollers.
There are four types of Flexography
Flexo is best for either one- or two-color printing jobs like transactional envelopes. There are many options in envelope production for flexo, some with more color options.
1.Stacked:- A stacked process in flexography refers to placing two or three printing units vertically in stacks. Each unit can hold 1 color. Therefore, more units are needed to offer more color options.
2.Inline :- Inline refers an individual print station that is placed in a sequence along a web route with the colors needed to produce the imagery.
Tip:- A narrow web press allows you to use UV inks or foil. This allows for significant improvements in print quality, and allows flexo to approach the lithographic print.
3.Central Impression:- Enhanced Flexo and Central Impression Flexo offer more detailed images. This is a common
4-color process:- (CMYK), and uses a central impression print cylinder for tighter print registration. Enhanced Flexo uses digital plate technology to create finer screens. Direct mail projects that have lots of color and text are great candidates for Enhanced Flexible print.
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